New Optimax Alicona Machine 2602206

Elevating Precision at Sutton Tools with the Alicona FocusX

At Sutton Tools UK, precision is at the heart of everything we do. As a leading manufacturer of high‑performance cutting tools – supported by our global engineering heritage in Australia – we continually invest in the most advanced technologies to deliver exceptional tool quality and performance. When we began developing a new, high‑specification range of multi‑flute carbide cutters, our existing metrology equipment reached its operational limits. To maintain our reputation for uncompromising accuracy, we needed a next‑generation measurement solution capable of sub‑micron performance.

The Limitation: Measuring Complex Geometry with Absolute Confidence

Our new cutting tool ranges introduced geometries that pushed metrology requirements into finer, more demanding ranges. We needed a system that could reliably capture:

• Edge preparation (honing, rounding)
• Rake and clearance angles
• Surface finish
• Complex multi‑flute geometries

The system had to deliver technical-grade accuracy while remaining intuitive enough for integration directly onto the shop floor. In short, we needed a measurement platform that supported both production efficiency and R&D innovation.

Our Solution: Partnering with Optimax to Deploy the Alicona FocusX

To find the right solution, we worked closely with Optimax, a UK leader in optical metrology. After collaborative technical trials, we selected the Bruker Alicona FocusX, an advanced optical 3D measurement system built specifically for precision tooling applications.

The FocusX provides:

• High‑resolution 3D surface measurement
• Accurate form, geometry, and roughness analysis in one system
• Advanced Focus Variation technology ideal for steep flanks and polished surfaces
• Vertical resolution down to 10 nm
• Measurement ranges up to 100 mm

A key advantage for us was the alignment with our global operations—Sutton Tools Australia already operates the Alicona InfiniteFocus G6. Adding the FocusX within our UK facility creates a seamless, standardised metrology capability across the Sutton Tools group.

The Result: A New Level of Quality and Competitive Advantage

The introduction of the FocusX has transformed our quality control and product development processes. By eliminating previous measurement constraints, we can now:

• Validate edge preparation with higher precision
• Optimise tool geometry for improved longevity and performance
• Accelerate R&D analysis and feedback loops
• Confidently measure highly complex, polished, or multi‑fluted tools

This metrology upgrade gives Sutton Tools a tangible competitive edge—both in tool quality and manufacturing capability.

“The process of dealing with Optimax was easy, and the technical support and advice helped us in making the decision to buy. I would recommend Optimax to companies seeking measurement solutions.”

Glenn Skingsley, Business Unit Manager, Sutton Tools UK